Super High-Speed Integrated Rewinding & Coding Solution – Label Rewinder And Printing System

By integrating a high-speed rewinder with a PIJ (piezoelectric inkjet) printing system, we have developed the “Smart Inkjet Printing & Rewinding All-in-One Machine.” This system is designed for high-volume industrial environments, this sophisticated platform seamlessly integrates rewinding, alignment correction, plasma surface treatment, high-resolution inkjet printing, UV curing, and automated label collection into a single, highly stable workflow.

Core Technical

Precision Engineering & Control

At the core of the system is a robust rewinding unit governed by a high-performance PLC and an intuitive 7-inch color HMI. This advanced control architecture delivers precise tension management and synchronized speed control. A critical anti-loosening feature engages during stops to maintain web integrity and prevent material waste. The system supports a label width of 600mm and achieves a maximum mechanical speed of 180 m/min.

Precision Performance

With a repeat positioning accuracy of ±0.05mm, it ensures every pallet is perfectly aligned, improving stability during transport.

Super Accuracy & Adhesion

To maintain flawless quality at High-Speed, the system utilizes an Automatic Alignment Correction module. Using high-precision photoelectric sensors, it monitors label positioning with an accuracy of ±1mm. If any deviation is detected, the system automatically recalibrates the web in real-time. To ensure industrial-grade durability, an integrated plasma treatment machine prepares the substrate, ensuring perfect ink adhesion even on challenging or non-porous materials. 

High-Resolution, High-speed Printing

The system is powered by our IPS-6501 PIJ Printer, delivering ultra-high-resolution marking at incredible speeds. While the rewinder operates at 180 m/min, the IPS-6501 is capable of reaching up to 380 m/min depending on the substrate. Immediately following the print stage, a high-efficiency UV curing system dries the ink in under around 0.2 seconds, allowing for instant, smudge-free label collection.

Substrate Compatibility

Applicable Media: BOPP, CPP, PET, PE, paper, composite films, and metallized/aluminized films.

Ink Performance: Utilizes UV-curable inks specifically formulated for superior adhesion on non-porous substrates.

Versatile & Future-Proof

Engineered for operational flexibility, the system allows for rapid label changeovers and effortless printhead adjustments to satisfy diverse application requirements. This integrated solution is the ideal choice for manufacturers who demand rapid throughput and superior traceability without sacrificing precision or performance in the most demanding production environments.

Equipment Configuration:

Integrated System Architecture

Hardware Integration

Mechanical structure: Modular Design, the printing system is strategically installed between the traction and rewinding sections of the machine.
Precise Synchronization: High-resolution encoders and color mark sensors detect material position to trigger precise printing.
Process Sequence: Plasma treatment occurs first to prepare the surface, followed immediately by inkjet printing and UV curing.

Software & Control

Centralized Logic: PLC-based control with a user-friendly touchscreen interface.
Advanced Printing Software: Professional variable data editing software that supports custom development for specialized applications.
Equipped with USB and TCP/IP network interfaces for seamless data transmission.

Typical Application Scenarios

Post-Print Label Coding: Adding variable QR codes, anti-counterfeiting codes, and dates during the rewinding process. Supports GS1, 1D, and 2D barcodes.
Flexible Packaging Data: Printing batch numbers and traceability codes on film materials where UV ink dries instantly to avoid affecting downstream processes.
Wide-Format Roll Printing: For large-width materials, the system utilizes multi-head stitching and high-precision guiding for extensive or multi-location coding.

Solution Advantages

Multi-Purpose Efficiency: A single platform handles rewinding, guiding, plasma treatment, printing, and curing, significantly reducing equipment investment.
High-Precision Results: The ±1mm alignment correction combined with high-quality inkjet output ensures barcode quality reaches Grade A or above.
Production Boost: Reduces material handling and reloading, lowering labor costs while maximizing throughput.
Full Traceability: Supports large variable databases and real-time dynamic data printing to satisfy “One Item, One Code” requirements.

Преимущества и обязательства по обслуживанию:

20 лет опыта

Более 20 лет опыта в области маркировки и кодирования промышленной продукции. .

Мы предоставляем профессиональные решения для клиентов из различных сфер деятельности по всему миру.

Настройка поддержки

На большинстве наших машин можно установить индивидуальный логотип и настроить страницу приветствия. Для VIP-дистрибьюторов мы можем разработать эксклюзивный дизайн.

Бесплатная печать образцов

Мы предоставляем бесплатные образцы с нанесением маркировки для клиентов по всему миру. Клиенты могут оценить качество печати перед оформлением заказа.

Строгий контроль качества

Каждая машина проходит тщательную проверку перед отгрузкой. На все наши машины мы предоставляем гарантию сроком не менее одного года.

Превосходная команда обслуживания

Быстрое и высокоэффективное реагирование со стороны нашей профессиональной службы поддержки.

Возможны обучение и монтаж за рубежом.

Быстрая доставка

Мы можем обработать большинство заказов в течение 7 дней. Надежная упаковка и быстрая доставка позволяют дистрибьюторам успешно вести свою деятельность.

Инженер по послепродажному обслуживанию за рубежом

Более 20 лет опыта работы в качестве старшего инженера-ветерана