1. Core Solution:”Code-Before-Label”
In this solution, coding module is integrated at the front of the label peeling plate and acts as the controller. Rolls of labels are conveyed inside the machine. As labels pass under the fixed printhead, a sensor triggers real-time printing of variable information (e.g., QR codes, batch numbers, expiry dates). A synchronizer constantly monitors line speed to ensure printed content stays perfectly proportioned—codes are never stretched or compressed, even when speed fluctuates. After printing, the label moves to the peeling plate edge, where the backing paper makes a sharp turn and the label is peeled off by inertia, stopping at the plate. Finally, the labeling machine smoothly and accurately applies the label to the product as it moves along the conveyor.
2. Core Advantages of the Solution
- Dramatic Reduction In Label Inventory
Instead of stocking thousands of pre-printed labels for every product variation, manufacturers can utilize “blank” or generic labels and print variable data—such as batch codes, expiration dates, or real-time serial numbers—immediately before application. meeting the strictest industry standards (e.g., GS1, UDI).This “code-before-label” sequence ensures that your data is always accurate and reduces the waste associated with obsolete pre-printed stock.
- High Resolution Coding
Feature TIJ technology—the system can easily print high-resolution QR codes, tiny fonts, and fine logos, ensuring high readability and meeting strict standards such as GS1 and drug regulatory codes.
- Coding Variable Data in Label:
With real-time coding on blank labels, manufacturers gain the flexibility to customize printed content according to production needs—whether switching between different batch numbers or adding unique identifiers. Each label is assigned unique data (e.g., serial number or QR code), ensuring end-to-end traceability from production to end-user.
- Change Codes, Not Labels
Update print content on the coding machine without replacing the label roll.— minimizing downtime and maximizing productivity.
- Reduced Operating Costs
No need for pre-printed labels; the “code-before-label” sequence ensures accurate data and reduces waste associated with obsolete pre-printed stock.
- Simple Operation, Low Maintenance
The system features intuitive operation, a short learning curve and easy setup. Equipped with advanced TIJ inkjet technology, maintenance is hassle‑free: simply replace empty ink cartridges for true plug-and-play performance. No printhead cleaning, pipeline flushing or solvent disposal required, significantly reducing operator training and maintenance costs.
- Excellent Print Quality
Consistent high-resolution printing delivers clear codes that enhance packaging aesthetics and ensure reliable code readability – elevating brand image.
3. System Integration and Control
The synchronizer constantly monitors the production line speed. This real-time feedback ensures that printed content remains perfectly proportioned; even if the line fluctuates, your codes will never appear stretched or compressed. Whether your conveyor is ramping up or slowing down, the print integrity remains accurate and professional. Once printing is complete, labels are smoothly and accurately applied to the product surface as they move along the conveyor.
4. System Parameters
| Labeling System | |
| Label Speed | 30-120 pcs/min (depending on product and label size) |
| Label Size | Length: 6mm-250mmWidth (including backing paper width): 6mm-175mm |
| Label Machine Size | 800mm × 830mm × 1450mm |
| Power Supply | 220V/50HZ |
| Berat | 70KG |
| Applicable Labeling Products | Wooden Boards, Cartons, Bags, Color Boxes, Plastic Bags, Egg Cartons, Tin Boxes, Books, Folders, Fruit Boxes, etc. |
| Coding System(IPS-9510 TIJ Printer) | |
| Printing Speed | Maxium Speed :100m/min (fasy fry ink cartridge) |
| Coding Technology | HP TIJ 2.5 Thermal Inkjet Technology |
| Printing Content | Barcodes,Letters,Numbers,Chinese Text,Images,Dates,Shifts,Counters,Graphs,Dynamic Text,Scanning codes,Databases |
| Resolution | 300 DPI |
| Printing Height | Single Head:1-12.7mmTwo Heads:1-25.4mm |
| Screen | 6.5-inch,800*480 resolution,capacitive screen |
| Communication Interface | Ethern Interface,USB, U disk,Auxiliary Equipment Interface |
| Environmental Requirements | Operating environment:-10°C-55°℃;10%-85%RHStorage environment::-25°C–80°℃;10%-90%RH |
5. Typical Industry Application
- Pharmaceutical Industry
Print GS1-compliant QR codes, drug regulatory codes, and expiration dates on medicine boxes or pharmaceutical labels. TIJ technology ensures stable, high-resolution printing on coated medicine boxes and labels, fully meeting compliance and traceability requirements.
- Food Industry
Online printing of variable best-before dates and batch numbers on flexible packaging films or labels. As demonstrated in actual applications, the TIJ system can be directly integrated with thermoforming packaging machines to print on films, replacing low-efficiency pre-printed labels or thermal transfer solutions, greatly reducing costs and maintenance.
- Food Industry
Online printing of variable best-before dates and batch numbers on flexible packaging films or labels. As demonstrated in actual applications, the TIJ system can be directly integrated with thermoforming packaging machines to print on films, replacing low-efficiency pre-printed labels or thermal transfer solutions, greatly reducing costs and maintenance.
